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flex pcb manufacturing

10 Layer Flexible PCB –

A 10 Layers Flexible PCB made by XPCB, built for a top-class flex PCB connector. We are an expert in multilayer flexible PCB prototyping and series production.  Material offering: LCP, Dupont Kapton, Pyralux;  Panasonic FELIOS.

Category: Flexible PCB Tags: flex circuit, flex pcb, flex pcb manufacturer, flexible pcb, flexible printed circuit board, fpc
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  • Description

High Reliabilty Flexible PCB Manufacturer

Flexible PCB is considered one of the fastest growing technology in PCB manufacturing. It is defined by IPC as A patterned arrangement of printed circuitry and components that utilizes flexible base material with or without flexible cover lay.   Within a typical flexible-circuit construction the dielectric film forms the base layer, with adhesives used to bond the conductors to the dielectric and, in multilayer flexible circuits, to bond the individual layers together.

Flexible pcb manufacturer

Flexible PCB Manufacturing

Item Detail
Layer
10L
Thickness
0.6mm
Min Trace/Space
4mil/4mil
Dielectric
Polymide
Stiffener:
Stainless Steel
Highlight:
strict impedance control for high speed signal transfer
flex pcb manufacturing

FPC Laminate Cutting Machine

Automatic Exposure Machine

Plasma Cleaning Machine

Increase the binding force of rigid-flex PCB

AOI Machine

2mil Above Circuit Detection Scanning

Brown Oxide Line

Pretreatment of inner layer pressing

LDI Machine

Flexible PCB Laminate Material

Stock Material for
flexible PCB
Dielectric Thickness Copper Thickness
Measure
mil
µm (oz/ft2)

PDF download button Panasonic R-F775

Adhesiveless Flexible Laminates

1mil/2mil/3mil/4mil
1/3oz, 1/2oz, 1oz, 2oz

PDF download button  Panasonic R-F777

2mil/3mil/4mil/5mil
1/3oz, 1/2oz, 1oz, 2oz

PDF download button Dupont AP 8545R/8535R/8525R

all polyimide laminate

4.0 / 3.0/ 2.0
18 (0.5)

PDF download button Dupont AP 9131R/9141R

all polyimide laminate

3.0/ 4.0
35 (1.0)

PDF download button Panasonic LCP R-F705S

Dk 2.9 Df 0.002 @14GHz

 

1/2/3/4/5
1/2oz, 1/3oz, 1/4oz

Flexible PCB Capability

Flexible Circuit's - Technical Capability
Item Specification
Layer
1-12
Max Size
20"x40"
Substrate
Polyimide; LCP
Final Thickness
0.12-0.4 mm
Min Trace/Space
2mil/2mil
Via Types
Through vias; Tented vias; Blind vias; Buried vias; Stacked vias; Via in pad
Copper Weight(finished)
25-140um
Min Laser Via
3mil
Min Mechanical Hole
4mil
Impedance Control
YES
Stifferner Material
FR-4, Polyimide, SUS
Surface Finishes
LF HASL, OSP, ENIG, Immersion tin, Gold fingers
Available Service
Bare Board Production; Consigned Assembly; Turnkey Assembly
flex pcb quote

high quality flexible pcb manufacturer

Flexible PCB Design

1. Flexible PCB Stackup

With their higher line density, improved impedance control, lighter weight and greater reliability, flexible circuits can be designed for a range of applications beyond the scope of traditional cabling and connectors. Often, flex circuitry is the only design option available that can provide a required combination of interconnect density, and electrical, mechanical and environment performance. 

1.1 Basic Design Rules

Flexible PCB Design could be a difficult job.  Here layout some basic design rules :

  • Avoid using non-standard base dielectric material thickness and adhesiveless laminate, both of which would entail special orders.
  • Don’t push tolerance requirement to extreme. It is very expensive to request levels that approach the limits of the tooling used and it will potentially result in a significant number of rejects.
  • Leave sufficient clearance between the edge circuit trace and the circuit outline. This error has been responsible for many circuit failures, not leaving enough clearance in the case of circuits for dynamic application circuit may prevent adequate cover-lay adhesion and promote delamination of the circuit material at the outline. Minimum distance should be in the region of 0.010″.

Frequently Asked Questions

● Q: What is your certificate?

A: ISO9001: 2015, ISO14001: 2015, UL, SGS, RoHS.

 

● Q: Do you provide component mounting service?

A: Yes, We provide both bare flexible circuit board production and flex PCB assembly (consigned or turnkey) service. 

 

● Q: How about your lead time? Can you do Quick-turn?

A: Yes, for single-layer and double-sided Flex PCB, our fastest lead time is 48 hours. For  4- 6 layers above, we can produce within 5 working days. 

 

● Q: Can you provide stack-up suggestions in the early design stage?

A: Yes, we love to give suggestions for your flexible PCB design with our decades of manufacturing experience For Free.

Flex PCB Quote & Inquiry

Why Choose Us for Your Flex PCB

We Focus on PCB Manufacturing & assembly.

XPCB Ltd is a high quality flexible pcb manufacturer & assembler in China. With more than 15 years experience as a PCB supplier, we are known for our expertise in flex PCB manufacturing & assembly, including flex PCB prototype, low volume, medium volume and high volume flexible PCB.  Meanwhile we also provide one-stop flex board assembly service for customers who need affordable and quick turnaround PCBA service.

XPCB Ltd manufactures a variety of flexible printed circuit boards, from single layer flex PCB, double-sided flex PCB to multilayer flex circuits, up to 12 layers for Automotive, bluetooth earbuds, handheld PDAs and intricate medical electronics.

Using our decade of flex PCB manufacturing experience, you can avoid multiple manufacturability & compatibility issues before put into production,and enjoy fast delivery within shortest time possible.

Contact us now at [email protected], or upload Gerber file below to start the cooperation that will provide your business with consistent high quality flexible printed circuit board.

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    Company Info

    XPCB Limited is a premium PCB & PCBA manufacturer based in China.

    We specialize in multilayer flexible circuits, rigid-flex PCB, HDI PCB, and Rogers PCB.

    Quick-turn PCB prototyping is our specialty.  Demanding project is our advantage.

    Head Office

    XPCB Limited
    Address :
    Building 3, JinFeng Industry Area,  Fuyong Town, Baoan District, Shenzhen, Guangdong, 518103, China.

    Tel : +86-136-3163-3671
    Fax : +86-755-2301 2705
    Email : [email protected]

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