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polyimide Flexible Printed Circuit Board Factory
4 layer FCCL flexible circuit
10 layer flex PCB with ENIG
8 layer flex PCB with 1oz copper

Flexible Printed Circuit Board Overview

The flexible printed circuit board also abbreviates as Flex PCB, FPC, or flexible circuit is made of copper foil, adhesive, and PI(Polyimide). In contrast to the rigid board, it has below 4 distinct advantages which make it an ideal technology in many applications.

1.Compactness, lightweight but with multi-functions.
2. Incredibly high flexibility & elasticity to adapt to 3D application and small space.
3. Foldable without affecting signal transmission, anti-static interference.
4.  Resistance to extreme temperature & flame.

Categories: Flexible PCB, PCB Fabrication Tags: flex circuit, flex pcb, flexible pcb, flexible printed circuit board, rigid flex pwb
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  • Description

What is Flexible PCB?

A Flex PCB or FPCB is a patterned arrangement of printed circuitry and components that utilizes flexible based material with or without flexible coverlay.

 


Types of Flexible PCB

There are a few basic types of flexible circuits but significant variation between the types in terms of their construction. Following is a review of the most common types.

 

1.SINGLE-SIDED FLEX PCB

Single-sided flexible circuits consist of a single conductor layer of metal or conductive (metal-filled) polymer on a flexible dielectric film. It can be fabricated with or without protective coatings such as cover layers or cover coats;

 

2.DOUBLE ACCESS OR BACK BARED CIRCUITS

Double access (also known as back bared) flex PCB has a single conductor layer that makes features of the conductor pattern accessible, such as lead terminations, from both sides.

 

3.DOUBLE-SIDED FLEX PCB

Double-sided flex circuits have two conductor layers. They can be fabricated with or without plated through-holes, though the plated through hole variation is more common.

Depending on design requirements, double-sided flex circuits can be fabricated with protective cover layers on one, both, or neither side of the completed circuit.

 

4.MULTILAYER FLEX PCB

Flex PCB with three or more layers of conductors is known as multilayer flex PCB. Commonly, the layers are interconnected by plated through-holes, but this is not required because it is feasible to built openings to access lower circuit level features. The layers of the multilayer flex circuit may or may not be continuously laminated together throughout the construction with the exception of the areas occupied by plated through holes. Discontinuous lamination is common in cases that require maximum flexibility and is accomplished by leaving the areas where flexing or bending is to occur unbonded.


What Advantages FPCB Has Versus Rigid PCB?

  • More compact, lighter design,
  • Shorter assembly time
  • Lower Assembly cost
  • Fewer Assembly Error 
  • Higher system stability
  • Better heat dissipation 
  • 3D interconnection and packaging
  • Better Signal Reliability

 

 


Flexible PCB Production Flowchart

 

 


Why Choose XPCB as Your Flex PCB  Supplier?

Feeding on over 10 years of PCB fabrication & assembly experience, XPCB Limited has grown to be an exceptional team at FPC fabrication.  Check out our capacity chart below

 

Feature

Capability

Quality Grade Standard IPC II, IPC III
Number of Layers 1 – 12 layers
Order Quantity 1pc – 10000+pcs
Build Time 2days – 5weeks
Material PI (PoIyimide), LCP (Liquid Crystal Polymer)
Board Size Min 1*6mm, Max. 500*1200mm
Board Thickness 0.1mm – 0.8mm
Copper Weight (Finished) 0.5oz – 4.0oz
Min Tracing/Spacing 2mil/2mil
Solder Mask Color Green, White, Blue, Black, Red, Yellow
Solder-stop coating—Soldermask oil Green, White, Blue, Black, Red, Yellow
Solder-stop coating—Coverlay PI and PET film
Silkscreen Color White, Black, Yellow
Surface Finish
ENIG – RoHS
ENEPIG (Electroless Nickel Electroless Palladium Immersion Gold, Soft bonding)
OSP – RoHS
Min Annular Ring 0.075mm
Min Drilling Hole Diameter 0.01mm
Min. hole size—Drilling (PTH) 0.05mm
Min. hole size—Punching (NPTH) 0.5mm
Tolerance of dimension ±0.05mm
Other Techniques

Gold fingers


Peelable solder mask

Copper Filled Plating


EMI SHIELDING (Silver Ink, Silver Film)


Stiffener (PI / FR-4 / SUS material)

 

 

 

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    Company Info

    XPCB Limited is a high quality PCB & PCBA manufacturer based in China.

    We specialize in complex flexible circuit, rigid-flex PCB and ELIC HDI PCB.

    Quick-turn prototyping service and one-stop PCB assembly service are readily available.

    Head Office

    • Building 3, JinFeng Industry Area, Heping Community, Fuyong Town, Baoan District, Shenzhen, 518103, China
    • +86-136-3163-3671
    • +86-755-2301 2705
    • [email protected]

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